Specifics

A – Z List of Hydra-Valve in house Services For Oil, Gas, Petrochemical, Industrial and Water
Pipeline systems For LOW, MEDIUM, INTERMEDIATE and HIGH pressure Up-stream, down-stream, distribution,
transmission, industrial and commercial pipeline systems. Including pressure reducing and metering systems and
stations.

A

  • Advanced Pressure Testing (APT) World Wide Patent and IP developed with one of the largest Gas Co.’s
  • Advanced Acoustic pressure testing (AAPT) with acoustic temperature measurement
  • Accommodation – fully mobile systems
  • Auto Fusion welding (plastic pipelines)
  • Ancillary Design
  • Ancillary Pipeline parts manufacture
  • Ancillary Valves
  • Ancillary Valve repair and manufacture
  • Automated meter reading systems
  • Automated valve actuation
  • Asset X-Raying
  • Asset surveying using latest technology deep penetrating radar, radio detection, electro magnetics,
    acoustics, ultra sound, Sondes, Intelligent Smart Ball, GPS and full topographical surveys and reports
    to international standards

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B

  • Bespoke Design Service covering all aspects of pipeline and valve maintenance, repair and installation 
  • Bespoke Manufacture service fabrication through to precision engineering 
  • Bespoke Valve Design and Manufacture 
  • Burst repairs on any material or specification pipelines including catastrophic failures
  • Band clamps, pipeline clamps, joints, joint clamps 
  • Branch Saddles and Tees
  • Butt fusion small and large diameter up to 72”
  • By-Pass pipeline solutions

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C

  • Conditional assessments
  • Composite repair systems
  • Cold cutting systems
  • Cost effective solutions
  • Cryogenic pipeline freezing
  • Control systems, Direct acting, Auxiliary, Pilot operated and clock control
  • Cutters, housings and adapters

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D

  • Data – Pressure Logging & Profiling Systems
  • Data – PRS Fault & Condition Monitoring Systems
  • Data – Automated Meter reading Systems
  • Data – Energy management Systems
  • Diagnostics
  • Depressurised and pressurised repairs
  • Drill machine design and manufacture
  • Drill machine power packs

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E

  • Emergency Repairs to pipelines, valves and control centres
  • Emergency response World-Wide
  • Epoxy shell, wrap and instant pipeline and flange repair systems
  • Epoxy high pressure pipeline repair systems
  • Electro Fusion welding systems
  • Emergency repair clamps
  • Energy management systems
  • Excavation services, remediation and reinstatement
  • Encapsulation devices from 2” to 4m to fit and repair any pipeline, pressure vessel and of any
    material
  • Environmentally aware, safe repair and installation solutions

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F

  • Full fabrication services for all aspects of pipeline maintenance and repair
  • Flow stopping both isolations and by-pass always on technology
  • Flanges and flange repair systems
  • Field services including Line Stopping, Hot Tapping, By-Passes, Valve inserting, Valve repair and
    maintenance, Pipe Freezing, Leak detection and repair, Pipe laying, pipeline re-lining, swage/tight fit
    and structural lining, Cold cutting, Welding, Pipeline repair, tank tapping, tank farm maintenance,
    Inserta Valve, Quick Valve, Quadrina ferules and couplings, surveying, inspection, testing and much more

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G

  • GUL state of the art Inspection systems
  • Gearbox repair and replacement including casings and internal gearing
  • Gate Valves

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H

  • Hot tapping and Stoppling, direct and indirect 90/45 degree systems
  • Hydraulics design, manufacture, build, installation, commissioning of full automated systems
  • Hydraulic Line stop actuators and jack screws
  • Hydraulic power packs
  • Hot tap branch saddles
  • Hot tap tees both welded, flanged and bolted on
  • Hot tap plugging systems
  • Hot tap -Tank tapping live

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I

  • Inserta Valve installations
  • Inspection – Leading edge CCTV systems particularly for hazardous and explosive environments
  • Inspection – pressurised video scoping
  • Inspection – State of the art T-Scan 3D bulk or storage oil tank mapping technology
  • Inspection – 360 degree continuous pan and high resolution surveying fully rotational optics
  • Inspection – image processing, recording and data/camera location
  • Inspection – pipeline cruiser systems full TV with infra-red, zoom, steerable, real time deflection measurement
  • Innovative, evolving solutions
  • Installations above and below ground on single, twin and multi stream pipelines
  • Industrial fasteners of all types and all material specifications including, Stainless, Sheraplex, Galvanised, Sheradised, Zinc and more

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J

  • Joint repairs of all types and all sizes
  • Joint repair clamps
  • Joint encapsulations

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K

  • Knife Gate Valves up to 72” dia.

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L

  • Line Stopping
  • Lining systems for pipelines including tight fit, structural and swage linings
  • Leak detection, discrimination and repair solutions for minor to catastrophic failures
  • Live and under pressure valve installations
  • Light Weight Tapping’s
  • Line Plugging Heads including articulated and expansion
  • Line Stop plugging housings
  • Line Stop moulds and elements of all sizes
  • Line Stop power packs

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M

  • Manufacturing using latest CNC milling & turning, jigs, fixtures, supports, prototypes including full fabrication facilities and equipment
  • Manufacturing of full hot tapping systems including under pressure drilling systems up to 2m dia. 200” reach
  • Manufacture of full range of line stop actuators
  • Manufacture of sandwich valves up to 60”
  • Manufacture of Cutters, cutter housings and adapters
  • Manufacture of mufflers of all sizes
  • Manufacture of split tee and repair clamps
  • Manufacture of Power Stop system
  • Manufacture of hot tap fittings
  • Manufacture of Line plugging Heads
  • Manufacture of Line stop elements
  • Manufacture of Power packs
  • Manufacture of Tapping machines
  • Manufacture of pipeline spool pieces
  • Metering systems, supply, installation and monitoring including change-outs and exchanges
  • Monitoring using Permanently installed monitoring systems (PIMS)
  • Metering – Diaphragm , Rotary Displacement – RPD, Turbine and Orifice
  • Maintenance programmes designed to meet customer requirements and needs and all of industry standards

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N

  • Non-destructive testing using latest technology equipment for all materials, sizes and locations

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O

  • Overland pipe laying
  • Oil and Gas pipeline design maintenance and repair

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P

  • Pipeline repairs on line and under pressure
  • Pipeline screening, especially important in difficult to access areas and locations
  • Pipeline screening Sectors, Oil & Gas, Petrochemical, Offshore, Topside and Subsea, Deserts and Tropics, Cold regions, Alaska, Siberia etc.
  • Pipe laying both short and long distance small and large diameter
  • Pipeline saddles, repair joints, reinforcement and strengthening systems
  • Pipeline connections and branch systems
  • Pipeline joint repairs of all types and all sizes
  • Pipeline inspection systems and detailed condition assessment
  • Pipeline monitoring systems
  • Pipeline cutting systems
  • Pipeline freezing using cryogenic technology
  • Pipeline modifications and replacement
  • Pipe Threading
  • Pipeline coatings
  • Powder Coatings including epoxy fusion bonded
  • Power Stop systems – modular hot tap and automated by-pass systems in kit form
  • Power Valve installation on to live under pressure pipeline systems
  • PRS – Supply, Installation, Commissioning and maintenance (pressure reducing stations)
  • PRS fault and condition monitoring systems
  • Polyethylene and other plastic pipeline systems (PE MDPE HDPE HPPE etc.)
  • Proven World-Wide technology
  • Pressure logging and profiling systems
  • Press moulding tool manufacture
  • Pumping station upgrades and repairs

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Q

  • Quick Valve and online installation
  • Quadrina Ferules and couplings

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R

  • Repair – pipeline repair and reinforcement sleeves
  • Reinforcement kits for rapid pipeline repairs
  • Regulator Control Systems – Direct acting, Auxiliary control, Pilot operated, Clock control
  • Refinery maintenance
  • Reactive, rapid burst support

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S

  • Stop Kits for rapid/emergency pipeline repair
  • Stopple and Bypass operations, full systems any diameter from 2” up to 60”
  • Split Tee’s for line stops
  • Shot blasting systems
  • Surface preparations
  • Spool sections
  • Structural pipelining systems
  • Sewage pipelining systems
  • Squeeze off systems for plastic pipelines
  • Subterranean pipe laying
  • Submarine inspections
  • System arrangements – Active, Slam Active and Monitor active
  • Surveying using latest technology deep penetrating radar, radio detection, electro magnetics,
    acoustics, ultra sound, Sondes, Intelligent Smart Ball, GPS and full topographical surveys
    and reports to international standards

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T

  • Tank farm management including 3D mapping, sludge removal and solids separation returning high grade oil
  • Tank tapping live
  • Tapping machines
  • Testing – Pneumatic
  • Testing – Hydrostatic
  • Testing – Advanced Pressure Testing (APT) extremely fast and accurate 75% saving on test time
  • Testing – Advanced Acoustic Pressure Testing (AAPT) with acoustic temperature measurement
  • Testing – Magna and crack detection
  • Testing – Long, medium and short range Ultra Sonics, GUL3 & 4 focussed software systems
  • Testing – Wavemaker G3/4-83-84
  • Testing – NDA corrosion mapping
  • Testing – UT thickness measuring
  • Testing – All non-destructive and destructive
  • Tight fit pipelining systems
  • Training facility

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U

  • Up – stream and Down – stream maintenance and repair systems
  • Underwater CCTV, inspection and repair systems
  • Under pressure drilling
  • Under pressure repairs to pipelines, valves and control systems
  • Utility Network Mapping
  • Underground chamber sealing

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V

  • Valving systems
  • Valve design and manufacture
  • Valve installation
  • Valve supply
  • Valve – Live under pressure installations
  • Valve – on-line live repairs including freeing off seized valves, re-sealing, re-seating, re-lubrication
  • Valve stem manufacture and extensions
  • Valve actuation, hydraulic, pneumatic, electric and rotating electric
  • Valve locking, stabilisation and control devices
  • Valve chamber sealing
  • Venturi pipeline sections
  • Velocity logging systems

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W

  • Welding systems, including fully coded weld technicians
  • Works programmes based on Breakdown, Planned, Scheduled, time scheduled and Condition
  • Wrapping systems for pipeline repair and strengthening
  • Water pipeline design maintenance and repair

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X

  • X-Raying of pipelines and assets

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Y

  • Y sections for pipelines

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Z

  • Z series flow dynamics including meters etc.
  • Z axis pipeline inspection

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